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NATIONAL HIGH SPEED RAIL CORPORATION LIMITED

नेशनल हाई स्पीड रेल कॉर्पोरेशन लिमिटेड

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100 m long ‘Make in India’ steel bridge launched over DFCC tracks for Mumbai-Ahmedabad Bullet Train Project

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As part of the steady progress for the Mumbai-Ahmedabad Bullet Train project, a 100 m long steel bridge was successfully launched over the DFC tracks near Bharuch, Gujarat. This is the eighth steel bridge completed for the project out of the planned 17 steel bridges in Gujarat and 28 for the entire corridor. 

Weighing around 1,400 metric tons, the bridge stands 14.6 meters tall and spans 14.3 meters wide. It was fabricated at a workshop in Trichy and transported to the site using specially designed trailers. The bridge is launched using 84 meter-long launching nose, which weighs around 600 metric tons. 

The fabrication utilized approx. 55,300 Nos. of Tor-Shear Type High Strength (TTHS) bolts with C5 system painting and elastomeric bearings being designed for a 100-year lifespan. The bridge was assembled at the site at a height of 18 m from the ground on temporary trestles and was pulled with automatic mechanism of 2 semi-automatic jacks, each of capacity of 250 ton using mac-alloy bars. 

The launching was meticulously executed with carefully planned traffic blocks on the DFC tracks. These blocks were implemented in phases to ensure safety while minimizing disruption to freight movement.

Details of completed steel bridges in Gujarat

Sr. No. Location Length of the steel bridge (in meters) Weight of the steel bridge (in MT)
1 Across National Highway 53, Surat 70 673
2 Over Vadodara-Ahmedabad main line of Indian Railways, near Nadiad 100 1486
3 Over Delhi-Mumbai National Expressway, near Vadodara 230 (130 + 100) 4397
4 Near Silvassa in Dadra & Nagar Haveli 100 1464
5 Over Western Railways, Vadodara 60 645
6 Over two DFCC Tracks and two Western Railways tracks, Surat 100, 60 2040
7 Over two DFCC tracks, near Vadodara 70 674
8 Over DFCC tracks near Bharuch 100 1400
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